Page 139 - Amphenol_Circular_12_C

Amphenol Aquacon Series
Aerospace Contact Installation

38999 Contact Installation
III
HD Wire and Cable Preparation
Dualok 1. Cut wire or cable to desired length. Strip insulation from
end of wire in accordance with the following table. Hot
II wire stripping methods are recommended. Avoid nicking
I or cutting wire strands.
SJT Table 1: Wire Strip Length in Inches
Accessories
Contact Contact Size
Aquacon Type 22M 22D 22 20 16 12
Herm/Seal
Solder 1/8 – 1/8 5/32 5/32
PCB
Crimp 1/8 – 5/32 7/32 – 1/4
HIgH
SPeeD Solder Contact Termination Crimp Contact Termination
Fiber 1. Clean conductors and pre-tin with a good grade 1. Select proper crimping tool and positioner from
Optics
60/40 tin-lead solder to 1/16 inch. Application Tooling table on previous page.
Contacts 2. Pre-tin contact solder well. 2. Position wire in wire well. Wire must be visible in the
Connectors 3. With connector in a suitable holding device, solder inspection hole provided.
Cables
wells facing operator, and the cutaway portion of the 3. With the wire in place, insert the contact fully into
the crimping tool. Squeeze the crimping tool
wells up, insert pre-tinned conductor into contact
eMI Filter Transient well. Apply heat to closed side of wire well to make handles to the full extent of their travel. The recom-
joint. Remove heat and allow joint to cool.
mended crimping tools are the “full cycling” type and
4. A resistance soldering unit of approximately 125
Release pressure on handles and remove the
watts is recommended. If a soldering iron is used, will not release until a complete crimp is made.
completed crimped contact/wire assembly.
26482 Matrix 2 do not exceed 20 watts for size 22M, 22D and 22
contacts; 80 watts for size 20: and 150 watts for size
16 and 12 contacts.
5. Wipe or brush excess flux from terminations.
83723 III Matrix|Pyle

26500 Pyle Contact Insertion Contact Removal
1. Select proper insertion tool from Application Tooling
1. Select proper removal tool from Application Tooling
table on previous page. table on previous page.
2. With contact/wire assembly properly positioned in 2. Carefully insert removal tool until contact to be
the insertion tool, push forward, directly in line with
removed is released. Aquacon contacts are rear
5015 Crimp Rear Release Matrix the grommet hole, until the contact is felt to snap release, rear removable.
into place.
3. Remove insertion tool. 3. Remove contact.
22992 Class L All unused contact positions must be filled with
uncrimped contacts. In addition, sealing plugs (see
Application Tooling table) should be inserted in all
unused grommet holes.
Back- Shells

Options Others

138 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com